Yes Robin, back to drawing board it is. Really appreciate your advice, glad I didn't yet buy wrong length ballscrews.

Went to garage, moved X/Y -axis back and forth full travel. Need to lengthen the ballscrews, pulleys would now crash to the table.

Not only that, but realized that it might be possible to extend X/Y -axis travel a good couple of inches, with minor changes.
- Had not really thought, where one would fit the ballnut, and where screw would be mounted. (attach ballnut to upper part (the one sliding), or lower part vs. the other way around, that kind of things)
- Below is a sketch of the Y-axis movement (current vs. possibly future). Changes would be: 1) a longer ballscrew; 2) attach ballscrew to the table that does not move; 3) attach ballnut to the table that moves, at the centre.

Click image for larger version. 

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Quote Originally Posted by Robin Hewitt View Post
Belleville washers to compensate for thermal expansion, one thrust race at either end.
This is all new to me. Thanks will look for pics from google. Another thing I don't quite understand yet, is the construction of the "fixed mount" for the ballscrew. (still thinking whether to buy ready made, or DIY).