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  1. #1
    Have you tried tightening the two nuts in picture C against each other, so that they lock on to the thread, then use the inside one to unscrew the threaded rod? If it's in a tapped hole that should get it out.

    I wouldn't worry too much about the hand lever. I tend to remove the hand levers on my mill when I'm using it with CNC since they have a tendency to hit stuff (or me) if I don't!
    Old router build log here. New router build log here. Lathe build log here.
    Electric motorbike project here.

  2. #2
    A small update:

    - the pinion gear eventually came out by punching the bearing out, slowly and carefully, from the opposite side
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    - here is the gear/bearing that came out - this is all obsolete now
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    - now the Z-axis looks mean and lean (LEFT: BEFORE, RIGHT AFTER)
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    - Now, I have bought a pile of these sort of building materials, and plenty of short 5mm bolts/nuts
    -- They are made from galvanized iron, (or the more expensive ones, are stainless steel, very rigid)
    -- Aim to attach bearing mounts to structures made from these building materials
    -- This is cheap, but thought would make a running mock up with them.
    -- Hope that way one could run the machine a bit, check dimensions again, check where to improve --> then make rigid, nice looking parts from aluminium.

    Maybe this ugly duckling will turn to a beautiful swan some day.

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