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22-03-2012 #2
1) Ballscrews have far greater efficiency - about 90% vs 50% and significantly lower, but not zero, backlash however unlike leadscrews due to the use of rolling not sliding friction they can be preloaded to obtain practically zero backlash.
2) Extremely important. An unsupported rail will bend significantly more when a force is applied, ultimately leading to tool deflection and thus poorer accuracy. Supported rails are supported along the entire length, hence the force is largely transmitted to the frame which is significantly stronger than the rail and therefore deflects less. Does depend on the orientation, but either way a 12mm supported rail is probably stronger than a 25mm supported... huge difference.
3) Motors, driver voltage, ballscrew pitch, ballscrew diameter, drive ratio, mass of moving parts, type of rails used, preload of rails ... etc. You can estimate it using this calculator:
http://www.google.com/url?q=http://w...zkjSyaojkuQQKA
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