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28-04-2012 #1
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28-04-2012 #2
Personaly yes I prefer one motor using just the system you have drawn.
My machine is done this way and it completly eliminates some potential issue's that come with slaving motors together. I have used both methods and by far prefer this method.
It's not pritty and slightly more work intially but the peace of mind your not running out of sync and that if one motor stall and the other keeps going the machine not going to try and destroy it's self is well worth the trouble.
The cost is not much less due to belts/pulleys and has you say bigger motor and drive but again there's plus's in that it's less electrical components to intigrate and go wrong plus less Inputs/outputs required so more spare for other things like Probes, etc.
The other BIG differance comes when you you tune the motors.? When slaving motors you effectively have to leave a large safety margin regards motor tuning and velocity/accelleration than when using a single motor.
By the very nature of how steppers work and the fact they lose torque has RPM's rise then the chance of a stall increase's massively and on dualscrew setup stalling at high feeds can be devastating to the machine and your heart plus wallet.!! . . . . With single motor you can push the edge without fear of killing the machine or your self.
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30-04-2012 #3
Thanks Jazz, that's very helpful. Do you have any pictures of your machines that have used this method or could you point me in the direction of other builds so I can get a better understanding of how this will work in practice.
Jonathan - if you are still keeping an eye on this thread - I have seen on other threads that you have successfully developed a rotating ballnut system. I was wondering if fixed ball screws held in tension along my x axis would make sense here as it would eliminate whip? Do you sell your spinning ball nut mounts?! :) presumably the arrangement shown in the previous post could be used to drive two ball nuts mounted on the y axis gantry?
Does anyone have any pictures of a good twin x-axis (fixed) ball screw mill?
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04-05-2012 #4
Sorry for the late reply...
Tensioning the screw helps, but you need a lot of tension to make a significant difference to the stiffness and most CNC router frames are not strong enough to apply that much tension. On mine I had the ballscrew machined the same on both ends with a thread. Nut on one end clamps the screw and the other end can be used to tension it a bit. It works well...
I do sell the rotating ballnut mounts, 1500mm is about the threshold where I would say it's worth considering a rotating ballnut, fixed screw setup. You'd certainly get a higher feedrate, but the question is do you actually need it? If you're mainly cutting wood/plastics then you can certainly take advantage of higher feedrates, but if the machine is mainly cutting aluminium then the difference in overall machining time is extremely slight.
No, I milled those housings and bored the hole for the ballnut in the lathe.
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