Thread: newbie needs help
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05-07-2012 #2
Depends on the size of the letters and shapes. In general you can't go wrong with these:
http://www.ebay.co.uk/itm/5x-6mm-Car...item20b95dbb6d
Having only one flute means there is plenty of room for the swarf to eject, so you can use a large depth per cut assuming the spindle is up to it. They last for a very long time. I've cut through 18mm MDF with one of those in one pass before now...but start with something a bit more sensible like the width of the cutter. It looks like your machine will only do 2.5m/min (another reason for getting single flute tools - the feedrate required is proportional to the number of flutes) and you don't want to be applying a high cutting force at that speed, so I'd start a bit slower - say 16000rpm at 2m/min with the 6mm tool. But do experiment to find the optimum.
Clearly if the radii on your shapes/letters is less than 6mm you will need smaller cutters, but those single flute cutters are available in various sizes so that shouldn't be a problem. Don't get a small cutter if you can help it as they're much weaker, increasing the chances of breakage.
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