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  1. #11
    Make the 4 joints on the Y plates the other way round, otherwise you can't adjust the vertical spacing of the Y-axis bearings to account for any error in the box section dimensions.

    You don't really need eco-cast for these parts, so long as you use cut aluminium plate not flat bar since the error on plate is tolerable when you're only using round rails.

    Edit: You could also make the plate on the back thinner as it doesn't contribute much to the overall strength.
    Last edited by Jonathan; 10-12-2012 at 08:43 PM.
    Old router build log here. New router build log here. Lathe build log here.
    Electric motorbike project here.

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