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  1. #1
    dudz's Avatar
    Lives in Dunedin, New Zealand. Last Activity: 09-02-2025 Has a total post count of 295. Received thanks 2 times, giving thanks to others 79 times.
    Thanks Jonathon. Please could you post a link to a set of bits/endmills that would be used for Alu with this setup. ?

  2. #2
    Depends on what you're cutting of course, but for general 2.5D machining I use the 6mm single flute cutters. I quite regularly use the same style cutters from 3mm to 8mm. The tool deflection is proportional to the length of the tool to the power 4, so a small increase in the length of the tool can lead to a much higher deflection and thus poorer finish, hence you should always buy the smallest ones you can use, so ideally keep a selection...
    Old router build log here. New router build log here. Lathe build log here.
    Electric motorbike project here.

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