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  1. #1
    After trying every solvent and cleaner I could get my hands on I gave up and attacked it with a flap wheel and wire wheel. I'd only used a grinder once before to chase out a couple of electrical sockets and it was so messy I never tried again. I can't believe how much I've been missing out though, everything is going to get a good grinding from now on :-)

    The angle brackets were probably the worst and they were awkward because as were small. Here's a before and after shot.
    Click image for larger version. 

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    So after a few hours with the grinder I'd turned a pile of oily steel into a pile of clean steel ready for the next step.
    Click image for larger version. 

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    From reading around on welding forms it seems the next step is to pickle with phosphoric acid rust remover and then undercoat. Does this sound right? I want to get an undercoat on before starting construction as I think this build will take a while and I don't want all this work being undone. If I decide to get a welder it should be fairly easy to wire wheel off the undercoat in a few places. Any recommendations for undercoat? I was just going to pop down Halfords and get some car spray undercoat.

  2. #2
    That's far too shiny ;)

    Powder coating is surprisingly cheap and saves you all the effort. I wouldn't be surprised if you can find a local company who would powder coat the finished frame for £30-£40.
    Old router build log here. New router build log here. Lathe build log here.
    Electric motorbike project here.

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