To save Jazz sending it to everyone, I've just put his copy on my webserver here. If that's a problem I'll remove it straight away. You'll find plenty of other versions on CNCzone. Bit out of date now though

I've not really got anything on-topic to add. I think if anyone hasn't got the small amount of patience required to work out how to make the machine from reading existing build logs, on this site and others, then they're not going to gain much more from a set of plans which are unlikely to meet their specific requirements.

As I've said previously, you can cut aluminium with a screwdriver or knife, so to say a particular CNC router can cut aluminium is not saying much. For me to say a machine 'can cut aluminium', I reckon it would have to be capable of reliably cutting with a 6mm single flute cutter at 1mm per pass. That's nothing special or difficult to achieve, but enough to do odd jobs without getting too bored. The next thing to do is work out what machine stiffness that requires and design to achieve that...