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  1. #1
    #1 Drill the Plate and screw from under side.

    #2 Drill thru the upper extrusion and bolt into lower T-slots. Can add some Blocks into the slots to stop them sliding.

    #3 If just bracing then 5mm steel will be just about ok, But personally I'd use 9.5(3/8")mm Aluminium so don't have hassle of painting etc plus steel on ali is not good mix.

    #4 Can do it but it's difficult and not very effective unless high vacuum. Much better with Blown air and minimal Mist to clear/Lube chips.

    #5 Simple holes at one end and angle the machine on bench using feet.

  2. #2
    Hmm I may have to re-consider the steel then. The cost of getting all this aluminium machined is going to be a bit eye watering!

    On a side note, what would you recommend as the minimum internal fillet radius? Or should I leave internal corners as right angles and assume it will be filleted to whatever when machined?

  3. #3
    Not much progress with the machine at the moment... I've gone off on a tangent with designing an Ethernet motion controller for Mach 3 (don't ask how that happened!)

    On a side note, I also have a job request up for yet another project I'm currently working on: http://www.mycncuk.com/threads/9328-...Parts-Required

  4. #4
    Well the time has finally come... I THINK I'm finally finished!

    I've decided to keep the steel end plates. I can get them cut for free (which is a big plus) and I'll paint them to help prevent bi-metallic corrosion.

    Click image for larger version. 

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  5. #5
    Looking good now.

    The X axis stepper motors have the adjustment slots horizontal - will this actually give you much belt length adjustment? Any reason the slots cannot be vertical?
    Building a CNC machine to make a better one since 2010 . . .
    MK1 (1st photo), MK2, MK3, MK4

  6. #6
    Quote Originally Posted by routercnc View Post
    Looking good now.

    The X axis stepper motors have the adjustment slots horizontal - will this actually give you much belt length adjustment? Any reason the slots cannot be vertical?
    Good spot! I just checked and only have 3mm of belt length adjustment... I'll make the slots vertical!

  7. #7
    Clive S's Avatar
    Lives in Marple Stockport, United Kingdom. Last Activity: 13 Hours Ago Forum Superstar, has done so much to help others, they deserve a medal. Has a total post count of 3,348. Received thanks 620 times, giving thanks to others 90 times. Made a monetary donation to the upkeep of the community. Is a beta tester for Machinists Network features.
    Have you thought about just using one belt and one motor and drive, I use two motors but quite a few on here use one as it is easier to home and stops the problem of racking etc. Just a thought!
    ..Clive
    The more you know, The better you know, How little you know

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