Thanks JAZZ, I will do some calculations.

There is one thing that has been bugging me for a long time regarding setting up material to be cut. Here goes!....

1. Lets say I have placed an aluminium billet roughly in the centre of my bed and I want to cut a simple motor mount out of it. Lets assume that the billet is slightly bigger than the size of the motor mount. How do I align the router up so that the flute is in the right place to start cutting?! I assume that if the billet is larger than the part then you would manually put it in the corner somewhere?

2. Now here comes the real question. Lets assume I have finished milling one side of the mount and I need to turn it over and mill the other side. How do I ensure that the mount is in exactly the same place once flipped?! Or would you put it in a new position and somewhere align the cutter in exactly the right place to start cutting?



I hope I am not missing something obvious here! :)

Cheers,

Dave