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22-07-2014 #1
Good tips! Hopefully I will get some time over the weekend to practice with my new tools :) Still got a LOT of design work to do...I'm thinking of moving away from the FF blocks + aluminium plate for the Y axis and maybe just using steel channel (or angle) welded to the box section and mounting BK blocks to it? One of my biggest concerns for the whole project is actually drilling accurate/straight holes! I have a pillar drill but it is pretty useless as there is a lot of slop in the chuck.
This is the jig I bought, got to be worth a punt at £21!:
http://www.ebay.co.uk/itm/1114096787...84.m1497.l2648
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25-07-2014 #2
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25-07-2014 #3
I wouldn't worry too much about the stepper sticking out the side of the gantry (I'd have called that the Y stepper but there's no hard and fast rules) as it's just basically a metal lump there's not a huge amount to go wrong as you have it. If you can't design it such that it's internal maybe consider sticking a bent aluminium box around it. I managed to squeeze my Y stepper inside the gantry (see here) but it's pretty tight and I expect to be replacing the belt more frequently that usual. That's not quite the final design that I've gone for but it shows the basic layout.
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