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this is what i had in mind for the gantry y axis after do some basic calcs and using the spread sheet on here

the deflection for y and z had a tolerance of 0.054, this being 2 x 4 " ali u channel and 1 6 " channel with y axis = to 1500mm but this may get reduced to 1350mm this may be wrong

my calcs may be wrong as i may have use the ss in the wrong way

please put me right

ric