Quote Originally Posted by Tenson View Post
Also is the smoothness Jazz mentioned not simply to do with the motor? I wouldn't think the encoder will be responsible for that.
Encoders just give positional feedback and don't really add anything to the smooth action just the positional accuracy. High resolution encoders just gives better accurecy, provided the motor and drive can resolve to that level.
This resolving power is where True servo's are better.! These Hybrid systems still use Steppers and although these are 3 phase and decent quality they are still in principle steppers that spring from one step to the next and it's for this reason they don't put very high Res encoders on them.? . . .It would be pointless because the motors can't resolve that high.

AC or DC Servos don't have this restriction and the drive/motor combination can resolve to much higher degree's. This is also why they tend to spin at least 2x has fast and give linear torque.
They also cost 5 times the price and are 3 times harder to setup and much more touchy regards tuning, which if not setup correct will give much rougher performance than any stepper.!!

The reason these Hybrid motors work so smooth is due to combination of 1.2deg 3 phase motors and Digital drives doing a very good job of controlling current/volts and Micro stepping.
Digital drives alone make for much smoother running motors than analogue anyway so the 1.2deg and 3 phases just add another plus.
The clever bit is the fact the closed loop is done in the drive not the controller which means it doesn't matter if the controller doesn't support closed loop like Mach3 doesn't(yet) you still have a closed loop system for not a lot of money and none of the hassles of PID tuning etc that comes with servos.