Thread: Rotating Ball nut
Hybrid View
-
05-03-2013 #1
If the inertia of the system is reduced, less torque is required to achieve a certain acceleration. To reduce the inertia you can either make the gantry lighter, or reduce the mass/size of the rotating components. Clearly optimising the rotating components is preferable since reducing the mass of the gantry will be detrimental to the overall rigidity of the machine. Since reducing the inertia of the rotating ballnut assembly to be less than the screw is not difficult, it's logical to do that as even if your motors will achieve the required acceleration you gain a greater factor of safety which is always good when it comes with no added cost. So to answer your question directly, it's to get the inertia low enough, or if it already is, then increase the factor of saftey on the torque requirement to make the system more reliable, or reduce the cost of the electrical components.
The moment of inertia of one of your RM2010 ballscrews is just over half the inertia of my RM2510 spinning nut, so if paulus used that design with the same motors and drivers he can expect to get about half the accelleration you get, assuming the mass of the gantries is similar. Similarly, if he uses the design pictured in the first post, then the acceleration would be less than 1m/s^2, which is a bit too low really. Either way if drumsticksplitter has put the numbers in the motor calculation spreadsheet, then he will have found that the 4Nm motors are ideal so long as the inertia of the rotating nut assembly is minimised.
For this size machine, then since RM2510 ballscrews are being used the only realistic option is to rotate the nut, since the critical speed would otherwise limit the feedrate to around 5m/min.
-
The Following User Says Thank You to Jonathan For This Useful Post:
-
05-03-2013 #2
To tension,
I'm curious how you have screwed into the end of the sttel box section on your gantry?
To Paulus, That indeed is very interesting and also worrying for my 12Nm motors. I was looking at the 150v drives to start with, but I got a guy in china to spec the drives and power supplies to my motors, like he did on a plasma table I recently built and he recommended a 68v 400w system. He also sold the 150v drives btw... However, I do think myself these would work best and would save having to buy power supplies for every drive.
This whole thing with acceleration and critical speed is going way over my head... I was hoping to achieve a 2:1 ish reduction to my 2510 screws to buy a bit of resolution and torque. I've sourced taperlock pulleys, because I was sick to death of damn grub screws coming loose on my last build. Therefore the smallest pulley available is a 34 tooth, which with a 72 tooth pulley gives me 2.12:1 reduction. The problem being that the 72 tooth pulley is 114mm, and going by Jonathon's recommendation to keep the moment of inertia low with small diameter components, I'm faced with another problem...
I've seen this:
Its from a Techno LC router (google search), which is a similar kind of design I was looking at. I know you can't see any detail of the ballnut and bearings, but there is a quite a big ass pulley... This particular machine is servo driven, I wonder if that's why this design works for them?
-
05-03-2013 #3
From what I have read the 12Nm steppers could be a problem. Having high inductance you need to give higher voltage (maybe 150V) to run them to their specs. The torque will also drop fast with rpm. Probably you wont be able to get it moving reliably at 200ipm with decent acceleration using your 10mm screw pitch at 1:1 but I may be wrong.
Do you know the specs of your steppers?
I attach an interesting read. (1Nm=141oz-in)
-
12-05-2020 #4
-
12-05-2020 #5-use common sense, if you lack it, there is no software to help that.
Email: [email protected]
Web site: www.jazzcnc.co.uk
-
12-05-2020 #6
Right, I know. But it's more complete that way I guess.
Here's more to add some to the discussion.
In German but they built their own driven nut.
http://cnc.a-ueberbach.de/tag/angetriebene-mutter/
And here you can buy a complete drive or parts for any size ballnut.
https://team-haase-shop.de/maschinenelemente.html
Thread Information
Users Browsing this Thread
There are currently 1 users browsing this thread. (0 members and 1 guests)
Similar Threads
-
Rotating Ballnut - design ideas
By Jonathan in forum Open Source Designs & PlansReplies: 215Last Post: 29-01-2024, 09:27 PM -
Rotating Ballnut Design MK3
By Jonathan in forum Linear & Rotary AssembliesReplies: 0Last Post: 15-12-2013, 01:35 PM -
advice on floating bearing - outer ting rotating
By dsc in forum Lead Screws, Nuts & SupportsReplies: 8Last Post: 18-11-2013, 02:23 PM -
Re-filling a ball nut
By Robin Hewitt in forum General DiscussionReplies: 2Last Post: 10-08-2011, 11:32 AM -
ISEL Ball nut
By cncezee in forum Lead Screws, Nuts & SupportsReplies: 9Last Post: 02-10-2010, 12:11 PM
Bookmarks