Thread: 1rst build, time to do next step
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19-07-2013 #1
Come on JAZZ!, show your secret projects
Slot will probably need lifting (or lowering).? Reason being chances are you won't find a timing belt short enough to keep slot in middle and still fit motor in.
Would use BK/BF not FF/FK blocks mounted straight onto rear of front plate then you can get rid of those plates. Will also make assembly much easier.
With rear covers Instead of 3 flats I'd consider having a nice Arc so single piece of plate bends and follows it's shape instead of 3 separate plates.
Thanks for the useful tips JAZZ !
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And finally, one question:
timing belts width 15mm or enough 10mm ?, pulleys T5 or different?
Thanks to all !
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19-07-2013 #2
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20-07-2013 #3
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20-07-2013 #4
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20-07-2013 #5
Could tell you Irving but then I'd have to kill you all to protect my self. .
Completely agree with Irving. Fine for industrial machines using servo's with high feed rates 25m/min+ and heavy loads but here the only difference you'll see is less cash in your wallet.!!
With DIY building you'll gain more performance by concentrating on build quality and careful alignment of screws/motors and linear rails than using Industry standards.
One thing wanted to point out which catches new builders out is to think carefully about bolt hole location and fastening of brackets etc.?
Often the obvious place to fasten something is completely the wrong place which makes assembly a right pain in the arse.
IE: You have the Y axis ball-nut bracket (thru slot) fastening from the front side of Z axis rear plate. Doing this means you have to remove front plate from Z axis to access those bolts or drill access holes in it.
You need this bracket to have some adjustment to make alignment with Y axis ball-nut easy and doing this from front and thru a hole will be a pain so would be much easier if it bolted from the rear into tapped holes in the Z axis rear plate.
It's simple things like this that make building and setup just that bit less painful.! . . . Unfortunately finding these things out often comes from building the first machine and at worst case scraping a few parts learning on first build.
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20-07-2013 #6
Fine for industrial machines using servo's with high feed rates 25m/min+ and heavy loads
You need this bracket to have some adjustment to make alignment with Y axis ball-nut easy and doing this from front and thru a hole will be a pain so would be much easier if it bolted from the rear into tapped holes in the Z axis rear plate.
Unfortunately finding these things out often comes from building the first machine and at worst case scraping a few parts learning on first build
Thank you guys
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26-07-2013 #7
HI,
this is my almost finished CNC machine model,
bed is from the aluminum extrusions (heavy) 90 x 45 and 45 x 45, it will cost me about 800 eu + delivery?, only for the extrusions!
overall dimensions (bed) is 1590 x 1250 x 590 mm.
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26-07-2013 #8
Wow your really making that harder and more expensive than it needs to be.? Also has a flaw.?
First I'd use Steel for the frame and save 600eu.!! . . but that's not what I mean here.?
Orientate the side profiles on there edges and you'll gain strength and be able to do away with those aluminium braces and the 2 long middle profile, then Extend the 3 uprights to meet top rail.
Put the ball screws on the outside and make drop brackets part of gantry sides, sides will be shorter than drop bracket, less material,weight,money. Easier to setup and adjust screws/motors has they are more accessible. Then you can line the inside walls doing away with the slot and stop crap hitting the screws completely.!! . . . . Your way has a BIG flaw in that it will allow chips into the sides, still hitting screw and eventually filling up the sealed cavity.
You'll be constantly cleaning it out and believe me it won't take long to fill the void between middle profile and slot. Chips spray in a linear direction off the cutting tool and that Gap is in direct firing line so you'll be surprised just how much disappear thru it.!. . . . Kid you not Bet I could fill that gap with alu chips within 3weeks and that's allowing for sizeable percentage not hitting slot gap.!!!!
One other thing.?. . . If those bed supports are 45x45 then I think you'll find there not strong enough at that length and allow bed to potentially bow in centre when cutting or plunging. My suggestion is to put 2 or 3 45x90 on there edge for main supports and make rest up with 4x45.
Sorry to keep pulling at your designs but with experience these things just jump out at you and I'd feel shit if didn't mention them, then at later date you came back and said wished I'd done this or that which I'd spotted.!!Last edited by JAZZCNC; 26-07-2013 at 08:50 PM.
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