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07-09-2013 #6
Your tube design would be hard to fabricate, particularly when it comes to getting the rail mounting surfaces parallel. However it would be exceptionally strong as a tube is the strongest shape in torsion.
To make it easier to make you could put the rails on the front flat surfaces, as they could be machined or leveled with epoxy. If you did this you'd want to use profile rails to reduce the overhang.
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