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16-09-2013 #1
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19-09-2013 #2
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19-09-2013 #3
The Denford micromill is basically a small Sherline mill cnc'd by Denford. When I suggested a Denford I was thinking of a heavier mill, something more like a Novamill/ starmill etc. or perhaps even a Triac. As Jazz has already stated, the limiting factor is likely to be slow spindle speed for engraving with very small diameter tooling. G.
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19-09-2013 #4
Thanks for the replies / suggestions. I've been having a look at the Denfords just to get an idea of what they're capable of - I was originally put off having seen them in many schools, but I've seen a few threads where the electronics have been upgraded, the enclosure ditched and Mach 3 installed & they appear to be quite sturdy / accurate machines for the money and relative ease to getting started. The Novamill on ebay looked interesting, but I wasn't (and am still not yet) decided on what it is I should really go for - plus the seller looked a bit dodgy (cheap motorbikes, Bentley wheel rims and a mill from a school!).
I hadn't realised the Denford was basically a Sherline mill; I know someone that recently bought a Taig mill converted to CNC with 4th axis, which was a comparible machine and seems to be serving well to do very similar type of work to me. The small diameter tooling doesn't worry me - most of the jobs I have in mind will be using sub 1mm end mills, and I'm aware I'm not going to end up with a machine that can do everything. A build from scratch does seem to be the way to get everything I'm after, but it's a bit daunting & small mills do appear to offer what I'm looking for.
Thanks again - the suggestions / comments are useful and very much appreciated.
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19-09-2013 #5
I would be worried by the smaller diameter tooling. For less than 1mm endmills you really want a high speed spindle. One of the chinese 24000rpm spindles would probably be ideal. Maybe eventhe more expensive version with lower runout to get the required accuracy.
Last edited by Jonathan; 19-09-2013 at 10:45 PM.
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19-09-2013 #6
Ah - showing my ignorance again! If upgrading the electronics is worthwhile anyway, would adding a high speed spindle to the Denford be possible / sensible? I.e. would it be a good base to start, or for all of that hassle, is a new manual mill a better starting point? I've looked at some of the Proxxon's but read that these are far more capable for the money: Peatol Machine Tools - The Home of the Peatol Micro Lathe and Mill
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20-09-2013 #7
Aren't these outside your required accuracy ? Proxxon (from Axminster site "Proxxon FF 500 CNC MICRO Mill. For repeat accuracies of up to 0.05mm") Peatol is better though at 0.0005 in (0.0127mm)
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