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  1. #31
    Hello everybody and happy new year
    I reastart my project that has been stoped for more than 6 months
    I finally epoxy level X axis and i will do the same with the y axis (the gantry) as the milling of the gantry wasnt as good as i expected
    I will apply two layers of epoxy 4mm each.

    Many off you may wonder why i go with two layers of 4mm instead of one layer 5mm.
    To be honest this is the second try of epoxy level the gantry
    The first try went wrong
    It wasn’t the resign as i had no problem with the x axis leveling
    The reason off the first fail was this

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    After having the gantry milled there was a 3mm groove for the master rail.
    At the first epoxy try the groove had been covered with epoxy so the epoxy had 5mm thickness above the groove and 2mm thickness next to the grove. i don’t know if i am understood.
    So at the second try i choose to cast two layers. The first one will cover the groove and cover the 3mm gap and the second one will be layed on a flat surface.
    Today morning i start with the first layer
    First i put the gantry lay on the x axis blocks as x axis is perfectly leveled after the epoxy method


    Click image for larger version. 

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    I zero my dial gauge in order to level the gantry parallel to X axis.
    The 1.9 degrees tilt that the gauge show is a permanent error after an accident


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    In order to achieve perfect level tuning i use some screws as jacks
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    Click image for larger version. 

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    I knew that i couldnt have zero level at every point of the gantry as the gantry is not true flat. I was trying for an average zero level.
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    All the previous night i use an electric heater to rise the temperature to 20-21 celcious
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    Today morning i start creating the dome
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    I use both mdf and foam
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    Here is the epoxy i use

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    More than 10 hours working time
    300 mpas viscosity
    Pot life 29 hours (70 ml at 23c)
    and here is the data sheet
    http://www.resoltech.com/IMG/pdf/DS_...21.07.2016.pdf

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    Price 36 euros
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    Thanks for your time
    Will be glad to read your comments

    Vagelis
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

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    Last edited by ba99297; 06-01-2017 at 11:50 PM.
    The creative adult, is the child who survived

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