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  1. #29
    Hi guys, sorry for such a long time with no feedback. Allow me to update this thread.

    I'd say the project was a success. Firstly I'll say the vacuum pump was a waste of time for the vacuum table. It doesn't draw enough air flow so even tiny leaks reduce the pull down force. On the other hand the old vacuum cleaner I have works a charm :)

    I think these pictures will mainly explain what I did. but basically I caped each end of the steel supporting tubes under my machine table. I then drilled holes into these from the top. Rather than cut channels into the machine bed directly I place a 24mm sheet of MDF on top with the channels cut into it and this bolts down on the bed at 5 points.

    I started cutting that as a 12mm sheet but as I cut the channels 6mm deep it warped. So I glued it to another sheet that kept it flat.

    When cutting material that is smaller than the vacuum table I use some decorators dust sheet to cover the unused area and seal it.

    Additionally if I'm cutting lots of small parts I throw sheets of paper over them once complete, to keep the suction up.

    I try to cut just shy of the material thickness to leave something to keep the vacuum seal but there tend to be little areas where it breaks, hence the above.

    Here are my images, sorry I've got to dash out so no time to write lots.

    Oh, it also makes a downdraught table for sanding and part cleanup. It doesn't such strongly with only those few holes, but it helps. Good thing about using a vacuum cleaner for suction is I don't need to worry about dust and dirt getting in there. Also it has an adjustable power knob so I can keep it turned down when there are no leaks and stop overheating the motor.















    Below you can see were the cut was very nearly through the material, but not quite. Any dust helps to block up small breaks in the seal. I also use a downcut mill, which helps keep the material down and block up gaps in the material skin.


    Below are some small parts I cut out, and then covered with paper sheets to help seal. Although there was a thin skin left, it was so thin at some points the vacuum pulled through.



    Last edited by Tenson; 07-01-2014 at 10:10 PM.

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