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  1. #9
    V-cutters are generally specified by the included angle, i.e. the angle at the tip. In that case the formula is:

    Z=d/(2*tan(a/2))
    Where:
    Z=depth of cut
    d=diameter cut
    alpha=tip angle, as above.

    So for example, lets say you have this cutter:
    4x40°x0, 1mm V-type Solid Carbide Engraving Tool Cutter f. CNC Engraving Machine | eBay

    The angle is 40 degrees, so suppose you want to cut 1mm wide:
    Z=1/(2*tan(40°/2))=1.37mm

    However, there's an error since we've assumed the cutter has a sharp point when in reality it's got a flat, which makes things marginally more interesting, hence why I decided to make this post.

    The formula you now need is as follows:
    Z=(d-f)/(2*tan(a/2))

    Using the same example, the tip flat is 0.1mm so:
    Z=(1-0.1)/(2*tan(40/2))=1.24mm

    There's also the chance that you're using V-cutters with a radiused tip.
    Now the formula you'd need is:
    Z=r-(r^2-d^2/4)^0.5, for Z<=2r [Note this is also valid for ballnose cutter]
    Z=r+(d-2r)/(2*tan(a/2)), for Z>2r

    Where r=tip radius.
    e.g. suppose this tool:
    3x20°x1mm V-type with radius Engraving Cutter graver HM for CNC engraver machine | eBay

    It's 20°, and 1mm tip radius so a=20, r=1. Lets say you want to cut 2.5mm wide:
    2.5>2*1, therefore:
    Z=1+(2.5-2*1)/(2*tan(20/2))=2.42mm
    Suppose you want to cut 1mm wide:
    1<2*1, therefore:
    Z=1-(1^2-1^2/4)^0.5=0.13mm

    Edit: If you don't have a calculator to hand, then using google is a quick way to evaluate it, e.g.
    http://lmgtfy.com/?q=1%2B(2.5-2*1)%2...20%2F2+degrees))
    You could of course just draw it in a CAD program, but where's the fun in that?
    Last edited by Jonathan; 05-11-2013 at 07:30 PM.

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