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    This is the side arrangement I went for, the linear rails sit on top of the upper blue beam, top of the bed will be flush with the top of the lower blue beam.
    Click image for larger version. 

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    The top rail bolts to the bottom section via those red flanges, this allows me to level up the top faces using shims or compressing epoxy putty in the joint.
    I'm planning on 150 to 200mm for Z travel, you have to account for your longest and shortest cutters plus your workpiece thickness plus any sacrificial beds you might add in.
    Last edited by EddyCurrent; 29-12-2013 at 10:19 PM.

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