I thought I wait for decent progress before posting again.

Finally mounted it to the wall and wired in the stepper motors. At 72V it jogs around much faster than the previous machine!
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The monitor will mount to the door, probably on a small pivoting bracket.

I've swapped out the Z axis stepper driver to another DQ860MA and am running it off the main linear power supply. This meant I could remove the 34V SMPS power supply. I've also added a 5V PSU to run the breakout board (next to the invertor).
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I decided after much thought to put both X axis stepper drivers on the same fuse and up the rating to 10A (Y and Z are on 5A each). I was worried that if one fuse blew the gantry would quickly twist and do some damage. This way if one goes they both stop. What has everyone else done?


Recently I managed to machine the front panel and offer it up as a trial. Fits OK but was a pain to machine. It is 3mm aluminium 1050 grade which is very soft. Didn't help that I'd not paid much attention to the 6mm bit I ordered recently and it arrived with 3 flutes. In the end I had to machine it very slowly (120mm/min at 1mm DOC) otherwise it stuck to the cutter.
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It should look like this when finished:
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Still need to wiring up all the buttons to the panel, add the POKEYs board to the back, wire in the external e-stop, the machine limits and proximity home switches . . . . .

Can't come soon enough to be honest as I managed to jog the machine into the (non-functioning) micro-switches on the X axis and smash them to pieces, plus bend the end stops a bit. Those motors have some power now on 72V !

Another problem is this afternoon the PC just switched off without warning (wasn't cutting just doing a bit of CAM). When I switched it on it said there was a keyboard error and would not start !! More to sort out - but it will have to wait for my next session.