First steel diy CNC router build

[irving2008]

the optimum bolt size is the one that gives sufficient thread. generally you need at least 3 threads. so M6 x 1 will just give you 3, M8 x 1.25 will only give 2, so M6 but you'll need more of them to withstand shear & twisting forces. What many people do is use a 3mm plate inside the box section to add thickness so a bigger dia bolt can be used, ideally welded in place..
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Also if you're bolting across the box section you'll need some tubing to stop the box being crushed...