Let the fun begin !!! ???

[JAZZCNC]

more pics .the motor config. is repeated on the far side .

Why do you have what looks like a 3:1 ratio on the screws.? Even with a 10mm pitch screw 2:1 is bad idea if your planning on using as wood router.
2:1 ratio will slow you down to around 5 or 6mtr/min max rapids and for woods you'll want to be cutting at that. 3:1 would be even worse.!!
Stay with a 1:1 ratio is my advise if your cutting woods.

Regards the motors then it's preference thing mostly 2 x 3 or 4Nm 23's will easily handle 65Kg. I prefer single motor with belt for accurecy and piece of mind reasons but I'm equaly happy to use slaved motors provided the correct drives and precautions are used. Slaved motors work ok but I would only use them provided you have Digital drives that can detect stalled motors or have fault output so you can E-stop the system.
Digital drives have made slaved motors much safer in my opion with less stalling as they handle current so much better and can easily detect for stalls. They also dont loose steps as much as the old drives did.

[PAULRO]

it's a 2:1 ratio. 18 tooth on the motor and 36 on the screw. i read a post in one of the blogs here that 2;1 ratio would be good for detail work but i can change to 1:1 if i could still achieve the required detail. thanks for the advice on the digital drives though.

[JAZZCNC]

it's a 2:1 ratio. 18 tooth on the motor and 36 on the screw. i read a post in one of the blogs here that 2;1 ratio would be good for detail work but i can change to 1:1 if i could still achieve the required detail. thanks for the advice on the digital drives though.

What kind of detailed work.? 1:1 ratio on 10mm pitch will get you this kind of detail.

[PAULRO]

that will do it for me so . i'll go with the 1:1 . i could replace the 18 tooth pulley for a 36 tooth pulley to create a 1:1 ratio or replace the 36 tooth pulley for 18 tooth pulley . i suppose it wouldn't matter either way , or would it? i'll replace the 36 tooth pulleys and be done with it.
excellent work on the calender. if i can reproduce that detail i'll be more than happy. i might get some more details on the M/Cing of that when the time comes , if you don't mind.

[PAULRO]

By the way Jazz , i just had a look at the u tube video of leadshine closed loop stepper(https://www.youtube.com/watch?v=ZMZdCcLQc4M) you posted and i have a couple of queries.( great video, by the way) would it be worth my while to attach encoders to my nema 23s?. i had planned on using AM882 drivers but i don't think they take feedback signals. i know they have stall detect ( you mentioned that previously).i would like to get as much info. as possible before i decide to press the BUY button. the closed loop system is a more attractive option in terms of constant feedback but that's as much as i know at this point.

[PAULRO]

i had some play in the fixed bearing blocks (0.3 mm) . stripped them down and set them up again and still had end play. had to make some shims to eliminate it .

[PAULRO]

i have gathered power supplies over the years and i'm, hoping to use some of these.i will have to either make a power supply for the drivers or buy one . i haven't decided yet .

[JAZZCNC]

i had some play in the fixed bearing blocks (0.3 mm) . stripped them down and set them up again and still had end play. had to make some shims to eliminate it .

Well unfortunatly this happens but when shimmed they are fine. Looking at the shim I'm not quite sure your shimming the inner race or outer.?
If it's the inner then the bearings are in the wrong way around. You want them back to back with a shim between outer races.


Regards the Leadshine Closed loop steppers then they are nice but expensive. If your using Mach3 then just attaching encoders to your steppers won't help at all because Mach is not closed loop and all it can do is report the encoder position it cannot correct for error like the leadshine servo stepper drives do.

The closed loop stepper drives actually close the loop within the drive not in the control software so when you see it correcting position Mach doesn't know anything about it. Now this is good and bad at same time.?
It's good that the drive monitors position using the encoder and corrects for any error but at the same time if any error as happened it's still an error which causes a break in continuity between drive and control software. Because the loop is contained within the drive and never reports any small positional errors to mach then In affect Mach becomes in front of the drive for a short period before the position catches backup in that axis. Other axis will carry on in front So Depending on the error amount it can affect the job so the error still shows up in the finished job.!! . . . . . This is also true of servos or any other drive that doesn't have true closed loop system that works in tandem with the control software to sync axis together.

If the positional or what's called following error gets too great then the drive will fault and e-stop the system (which in affect is what Stall detect does but much cruder) This following error can be set in the drive parameters to a small amount so if goes outside parameters then drive faults and system E-stops.
This is how most servos work but like I say the small errors have still happened and at some point will show up in the work.!!

This is why you'll often see people who have experience with both Servos and steppers on slower machines like mills etc say that Servos are no more accurate than steppers if steppers are setup and tuned correctly.! . . . Error is Error and will show in the work with either system.!!
In some ways servo or Semi closed loop is worse than standard stepper system because you'll never know where the Error comes from as each axis have caught back up so when job finished all looks well and in position but the work piece still shows error. With steppers any lost steps can clearly be seen in the axis as it won't return back to where it started.!!

Servo's rule when heavy loads and high feeds are required Or when going point to point very fast like in positioning systems. For Small/Med routers or Small/Med mills steppers can match servos no problem without closed loop.