Small rigid router - Design advise needed

[JAZZCNC]

Not sure I understand what you mean about the spare IOs. I do have spare inputs available on my controller but i dont want to rely on mach3 alone to stop everything or is that not what you mean?

What I mean is that there's no difference between Mach3 inputs and Arduino inputs Both are using and relying on Computers for safety.(BAD news) So if you had the spare inputs you may have well just used I/O on controller.

Regards the Drive fault signal and Relay then you only needed 1 relay and wire the drive fault signals in parallel so if any drive faulted it turned on the relay. The relay NO or NC contacts would be used to control other things like E-stop relay and send signals to control saying fault happened.!! . . . Much safer.

[mitchejc]

Thanks for the advise, Jazz. Keep in mind we rely on computers for safety all the time, in fact in some cases we use computers to make mechanical things safer :-) I do not really agree with you comparing an arduino with a pc as they are worlds apart in terms of complexity and things that can go wrong etc but its not a topic I want to labour.

I believe what you are trying to get across is that the relay solution is ultimately more reliable and I'd still like to get that working if possible. I thought this was going to simple as pie and its not like I did not try and I spent more than a full day to get it working and failed to do so reliably. My challenge is the following: Fault output on the driver is a sinking type output. I connected it as per the manual with a simple little 5V circuit containing only a current limiting resistor and I got 0.7V on the driver fault output pin when in fault and 4.7V when not. I can swap these around in the driver setup when I set fault to "active high". I used this setup with a small relay board that basically contains a transistor and a diode but it switches even at 0.7V and its at that point where I started fiddling and burning time and eventually chucked in favor of the simple arduino setup which I got working in 30mins. So what's the right way to do this? Can you perhaps please help me out with a description or diagram or close-up pick of your fault signal setup if you are using Leadshine drivers?

[JAZZCNC]

Thanks for the advise, Jazz. Keep in mind we rely on computers for safety all the time, in fact in some cases we use computers to make mechanical things safer :-) I do not really agree with you comparing an arduino with a pc as they are worlds apart in terms of complexity and things that can go wrong etc but its not a topic I want to labour.

Well if your so sure it's safe then you don't need any other system so why waste each others time.!. . . . Carry On.

[mitchejc]

Jazz I dont mind spending more time in the name of improvement but you are right, why keep on fiddling if its tested to death and working. Im going to leave it as is and maybe revisit it when I fit a better controller at some point.