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  1. #2
    Best would be if you join then via small hot melt casting. The way a USB or 3mm jack cable ends. You can use good high temp heat glue gun/190-220C/, make small 2 piece aluminum mold and inject the hot melt - Polyamide Sticks - TEC Bond 7718 , thats what i use.

    Dont forget to leave small air escape hole/0.5mm or similar/ and use 2 pins to center the mold. Or maybe not, the air will escape through the bungee cord


    I have done that and works, i have cast things as big as wheel over 2 skate bearings using 80W gun. You will find a good ~200w gun extremely easy to work with


    There are other sizes, you have to calculate if its worth but 12mm works ok for small details. Otherwise i would jump to bulk melt gun

    Guns 12mm :
    https://www.gluegunsdirect.com/shop/...12mm-glue-guns

    Glue 12mm:
    https://www.gluegunsdirect.com/shop/...ecbond-7718-12


    PS:
    or sth like these:
    http://www.aliexpress.com/item/Whole...111629169.html

    http://www.ebay.co.uk/itm/Blind-cord...58665590&rt=nc
    Last edited by Boyan Silyavski; 14-10-2014 at 09:23 AM.

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