Thread: EDM machines.
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30-10-2014 #1
I made one of them, great fun. Started with some huge Russian paper capacitors and built it as a state machine using a PALCE22V10 gate array and 555 timers.
Charge the capacitors
Dump the charge across the spark gap
Look see what is left on the capacitors...
Fully charged = didn't spark, move down one step
Dead flat = shorted out move up one step
Residual = did spark, stay where you are
The every few seconds lift clear so the electrolyte can wash the soot away.
I made two mistakes...
Trying to pump paraffin electrolyte using a peristaltic pump, who'd have thought that paraffin would degrade just about every kind of silicone tubing to the point where it splits.
Should have used a high voltage initiator spark followed by a timed burst of 40 Volts, my erosion voltage was too high, a bit hard on the copper electrodes.
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30-10-2014 #2
I was looking at a youtube video recently showing one of the moving tensioned wire machines. Very impressive performance although it appeared to eat its way through enormous amounts of electrode wire.
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