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Thread: EDM machines.

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  1. #1
    I made one of them, great fun. Started with some huge Russian paper capacitors and built it as a state machine using a PALCE22V10 gate array and 555 timers.

    Charge the capacitors
    Dump the charge across the spark gap
    Look see what is left on the capacitors...
    Fully charged = didn't spark, move down one step
    Dead flat = shorted out move up one step
    Residual = did spark, stay where you are

    The every few seconds lift clear so the electrolyte can wash the soot away.

    I made two mistakes...
    Trying to pump paraffin electrolyte using a peristaltic pump, who'd have thought that paraffin would degrade just about every kind of silicone tubing to the point where it splits.

    Should have used a high voltage initiator spark followed by a timed burst of 40 Volts, my erosion voltage was too high, a bit hard on the copper electrodes.

  2. #2
    I was looking at a youtube video recently showing one of the moving tensioned wire machines. Very impressive performance although it appeared to eat its way through enormous amounts of electrode wire.

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