Dust shoe bristles

[firetrappe]

Charlie, I used this 2mm PVC for the plastic skirt : http://www.ebay.co.uk/itm/Clear-Flex...-/250981624261
I had no problems with the vacuum sucking the skirt into the tool, just issues with fine MDF dust getting through the gaps.

I can actually see the bit through my dustshoe when cutting. Because the lower section of the shoe is larger than the spacers that it attaches to, there is a ~10mm wide lip between the bristles and the spacers which I can look through to keep an eye on things.

Jim, the bristles I used came from a section of Garage Door Brush Strip from B&Q. I can't find it on their website now, but toolstation do the same brand/size : http://www.toolstation.com/shop/Iron...h+Strip/p84655
The brush strip slides out of the aluminium mounting rail really easily. Unfortunately the bristles are crimped into a steel channel to hold them in place, and that steel is almost impossible to bend by hand! I tried everything I could think of to try and form it into a circular brush using hand tools. In the end I had to resort to making a very crude metal bending jig using some skateboard bearings a socket set and a steel plate and I had lying around. If I were you i'd look for an alternative strip constructed from plastic or aluminium!

I've attached the basic design files for my dust shoe below if anyone want's to copy or modify it. The largest part is machined both sides (pockets for magnets one side, pocket for brush strip on the other) which is why it's drawn with a couple of extra holes for registration purposes. It should make sense if you refer to the earlier photo I posted.

Si.