New Build 1000x600x200mm (newbie)

[Noplace]

Hey again, yesterday I was finally able to test cutting aluminum after getting the t-slot table and fixing it in the frame. I need as much guidance and advise as you could provide me since I had several issues.

I was spraying the bit with WD40 as well as having the mist coolant system spraying water and air ( but the water/oil valve was off so only air ) and I did that to get the chips to clear since I was milling a hole, however it was far from ideal and although had chips flying in direction of air still had plenty not moving out of the hole, I did a slight adjustment to direction and angle of nozzle and helped a bit but I didn't want to just keep doing that.

second issue was that the chips that flu were flying onto my long axis rail and a bit on the ballscrew which was behind it, wasnt an issue now but it will definetly be one, I held on purchasing dust covers because the supplier i found asked for a high price, appreciate if anyone can point me to low cost solution on this part

third issue is that the piece was a bit hot to touch, so I guess I failed of having the heat transferred to chips instead of the part/stock, appreciate if anyone can guide me on proper oil/water/air combo for lubricating and cooling during milling aluminium.

spindle was around 7500RPM feed rate 150mm/sec (taking it real slow to be cautious) however I read somewhere that aluminium needs a bit higher feed rate so to not stick, but not sure about that, your help here is again appreciated.

cutting tool was 4flute 8mm HSS, test was milling a circle with 23mm radius and 20mm depth, my stock was just a scrap and it needed facing on all sides like no body's business, but this was just a test and wasn't worried about it being a bit tilted and not reach all the way through ( you can figure by the photo and the small cylinder piece left at the center)

I still am not sure how parallel my spindle is to my table and how much error is there when I move it length/side wise but it seems decent enough for now as I'm way below the level of making precise parts. will definitely be asking for tips on this as well but I also know that due to quality of parts and my labor it wont go beyond a certain level of accuracy and precision.




here are some photos, am sure you will laugh when looking at the back side photo but I will try to make it tidier hehe, also am a bit sad about having to put the vise horizontally as opposed to the standard way but thats because I opted for bigger/lengthier t-slot table for mounting large wood stock as opposed to having a a smaller t-slot table but horizontal slots instead of vertical. it is bothering to turn the vise but it's a small issue no big deal.