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15-01-2018 #91
Very nice build! Is this really your first one??? Can I ask a couple of questions?
Did you use epoxy on the gantry as well or did you get it machined flat?
Did you have any problems getting everything square?
I see you have the z rails on the moving z plate, which is the better method. Is the z plate rigid enough with just the rails bolted to it? I wondered if C channel steel or a box made from ali plate would be better? (the rest of the machine looks super rigid)
(that's 3 questions! Sorry!)
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15-01-2018 #92
1. Yes, its my first CNC machine build.
2. I used epoxy on the gantry too.
3. Squareing is time consuming. Have to use creativity and long machinist squares.
4. I can measure quite a lot of deflection on my Z. For sure you can design it stronger. Steel is more rigid. It all depends on your requirements and budget. It is nice to have a super strong machine, but it all comes with a cost. Also I like to point out that good machinist can produce superb parts with mediocre machine. There is no black and white, only gray :D
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15-01-2018 #93There is no black and white, only gray :D
Your design is very similar to one I started to draw up, with the deep sides to avoid the bendy gantry sides many people have...
I wanted to as long Z travel as possible, so I used steel channel for the Z plate. The fusion360 sim showed that a flat plate would flex a lot.
Your build is very impressive and it looks really nicely finished.
Do you make any mistakes at all???
Would have done anything differently?
So how did you do the epoxy on the gantry? I can see you have rails on the top and underside of the gantry (good design to keep Z close to the gantry!), so the top epoxy would be easy! The bottom????
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16-01-2018 #94
Hi Toomast,
In support of post #84 (but not an answer !) I also use F360 for CAM and Mach3 for control. I had a similar problem, although the other way around.
One of the last parts I cut out (a simple rectangle) was roughed out with 0.1 mm stock to leave, then a finish pass was applied. I forgot to do the finish pass on one of the parts (and had removed it from the machine) but as the dimension was not critical I left it there. One the second part I made sure it did the rough and the finish.
When I measured them both the first part was spot on the dimension (but should have been 0.1 mm larger) and the second part was 0.1 mm underside (but should have been OK). As they were simple cover plate it did not matter but I wondered what had happened.
I've cut lots of part out and not seen that before. Unfortunately my machine is now a pile of bits so I won't find out any time soon. Just thought I'd post my experiences . . . .
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16-01-2018 #95
Hi routercnc,
Thanks for shareing. Las night I did some experiments. But now I realize I only did contour cuts. I tried all compensation options but results where the same. Inside dimension spot on and outside 0,3mm extra.
Does Mach3 DRO shows coordinates with compensation or without? Since DRO (both work and machine) was spot on but cut was 0,3mm off... Right now I already doubt my axis calibration. Workshop is a bit colder but i dont think shrinking is to blame here.
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16-01-2018 #96
If you are using an adaptive toolpath in fusion, are you also following it with a 2d contour ? In fusion when you use 2d adaptive, there will be an option for "radial/axial stock to leave" You can of course set these to 0, but I always follow adaptive toolpaths with a 2d cleanup contour.
Just a thought !
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16-01-2018 #97
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16-01-2018 #98
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17-01-2018 #99
Sorry if someone else mention it and I didn't notice.
Have you try with another program? Design the same object and cut?
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02-03-2018 #100
Managed to sort out my problem. Almost too embarrassed to tell but.. as it turns out it is not wise to calibrate machine axis with a dial indicator. At least a machine that has not super accurate ballscrews. Also the testpart that showed inside measures correctly and outside wrong, was coincidence I believe. I re-calibrated my axis with a 300mm caliper. Problem solved.
So anyway here is a little cherry on my strawberry cake:
Material: S335
8000rpm, 350mm/min, DOC 3mm, 2-flute TiAIN 6mm endmill.
Some chatter but nothing major... Shitty workholding. Nice blue chips where flying :)
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