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  1. #2
    Slightly off off topic, but have you considered getting the PCB manufactured? It's pretty cheap in China.

    You can get riveting tools to use as a method for making vias in PCBs, but they're too small. Maybe something to imitate.

    Instead of riveting, perhaps you could use a lathe to machine your own insert from brass and solder it to the board on both sides, or would that not be strong enough?
    Old router build log here. New router build log here. Lathe build log here.
    Electric motorbike project here.

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