Cnc steps per setup in mach 3 help

[JAZZCNC]

Ok well just because your new and I'm feeling in a good mood I'll ignore the fact you have bought the worst kit in the world and skip to what you need to know.!!

On the board you'll see 3 banks of Dip switches. (blue with white toggle switches). The position of these switches set the parameters for the drives.
#1 #2 set the micros stepping amount. These drives have limited choices which are 1, 2,8,16. This means 1 x200=200ms or 2x200=400ms, 8x200=1600ms, 16x200=3200ms.
So your best bet will be 2x200=400ms. So set switch #1 =OFF #2=ON

While your there check the other settings to make sure the drives are set correctly or close for the motor current.
These drives are weak and fragile things and advert states these motors are rated 3A and the drives Max is 3.5A. But the current settings are limited to 25, 50, 75 or 100% of the drives rating. So we can't set them exactly to whats needed for the motors so your best going under rather than over and stressing the board. 75% of 3.5A =2.6 which is close enough.

So set #5=OFF #6=ON

Set the Decay to 50% so #3=OFF #4=ON

Now your Steps per will be 400ms / 3=133.333

The velocity and acceleration define the maximum the machine can travel at rapid feed. The exact setting is machine dependant and many factors play a part in the actual setting you'll be able to use.
The major players involved are Mass to move, Friction, Screw lead and efficiency, Voltage steppers running on, Motor current, Motor spec, Micro stepping, Resonance, and several others. So there is no way I can advise exact settings for this it's purely trial and error based on the machine setup and quality of the electronics etc. At best all i can offer is a guide and that may be miles off depending on the many variables.!

What I will say is you have THE WORST drives in the world. With poor spec Motors running on too low a voltage and too low current. Connected to high lead low efficiency screws so don't expect too much.!! . . . and thats without knowing anything about the rest of machine.!!

Working on the fact the steppers are only running 24V and the motors are high inductance motors which is the worst combination for speed then you'll be lucky if they reach 600-700rpm without stalling. 500 rpm might be usable depending on rest of machine, friction etc.
So this means with a lead screw of 3mm and Motor rpm of 500 a maximum velocity of 1500mm/min before motors will reach saturation point and stall.
In reality this will probably drop to 1000mm/min for a stable machine.
Accelleration will be in the 200-300s/s region. Just be aware that if you raise Acceleration then you'll proably need to lower Velocity or vise versa. You can't have both high other wise you risk missed steps or stalling motors.

Like I said before don't expect too much from this setup because you have some very poor Kit connected to some Low spec mechanics.!!