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18-07-2015 #11
Got two welded side frames - standing side by side, there is no visible warp, I'm pretty chuffed with that as it was a concern. I levelled the frames between the bench and sawhorse using a spirit level
wedged them up, shimmed the bolting points between frame and top beams then tacked the outer and inner faces, seam welded the lower and upper faces fully, then seam welded the outer face, inner face is left tacked as there is a cross-bream to go in.
Its a bit bigger than my existing oneLooks good though.
Upon assembly i realised i could not weld in the lower cross-beams as planned, I'm not really up to vertical mig yet, cannot get it on the bench, and the underside welds could not be done at all. Answer - make some more bolt fitments out of 10x50mm bar, weld them on and bolt the lower cross-beams in, this will make disassembly easy too.
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