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12-09-2015 #36
Swing-out keyboard, seems to work ok...
Big success, thanks to a member on another forum for his settings on the 3mmAluminium...
Pretty clean I think.
1.2mm Stainless, not too impressed yet, might have to get some 30A consumables and try that out, not sure I can cut my stuff unless I can get this better.
Now, the last major issue - that damn unequal bevel, here is a bit of 3mm steel with a 3mm slot, these parts need to slot together. You can see one side is good the other is bad, this aligns with the Y axis.
Heres some more, 3mm again, placed on table as in picture. I have marked the angled edges.
Now, I could fudge this by leaning the torch over to compensate but that is a bodge and will only ever get me two bevelled edges. So, what can do this, the consumables are new and today I have checked the condition of them between every cut after yesterdays blow-out. Overall the cut quality is impressive - the new machine is smooth and this is reflected in the cuts but this problem migrated from the old machine so must be torch related?????
Also, I can improve internal corners by switching "Stop CV on Angles >89" on in mach3 settings BUT this then gives me a jerk at the start of every arc and radius cut, I think this can be seen in one of the pictures above. So I can't run that setting as a default and as very few jobs are fully square, its practically pointless. Can Exact-Stop be triggered from Sheetcam??? Is it really this difficult?? What do you guys do for sharp internals???
SO many settings and tweaks, doing my head in. I think I can crack the divot problem, a lead-out plus torch off before end of cut seems to be reasonable but I can tune this over time.
This bevel issue is bad though I think.
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