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25-08-2015 #20
What are you doing right now is Not following my advice. Of course its your machine, i am just trying to help. Seems you a missing my biggest point. What i told you before:
Keep the design with square rails! Save from all else. Dont compromise on that. Dont exchange that for a vacation
Ok i understand - expensive, you want to change the design to round rails. Then read some similar build logs and design much lighter and simpler frame.
Here is my advice:
-make the Z strong. 20mm aluminum plate is Not strong enough if not braced. Ideal will be 12-15mm steel plate, braced and done like#8 here where i explain much better and simpler Z design with the same effort
-make gantry from profiles cut on a Rage saw and soldered. gantry sides also. Look my second project in signature for the gantry sides / 100x100 profile/ Design all machine from one profile, say 80x80x4mm or 100x100x3mm , no fancy plates and crap where you waste money. Order 6m steel box profiles, cut all on Rage saw and solder.
From here you will save the money for the square rails. Difference between square rails and other type of linear movement is like from Ferrari compared to Trabant
-My direct advice is follow my first build and change gantry sides like i did them on my second. Thats the cheapest and strongest machine at the same time possible.
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