Fixed z axis to gantry design

[JAZZCNC]

I agree with Rob completely increase the size and stay with this design or switch design completely.

Personally I'd stick with this design and increase size because it's a very strong design and ideal for cutting alumnium.
If you do need moving gantry and switch design then stay away from high gantry sides and go with frame that has high sides with rails on top and Gantry sat directly on bearings. It's the only design to use of your wanting to cut aluminium.

Also I'd re-think those SBR rails if your cutting Aluminium has you WILL REGRET it down the line.!! It's alot of work and money to spoil with cheap rails that WILL show there weakness in the finish and accurecy you achive.!

[Lachlan]

Thanks for the feedback.
Both comments make a lot of sense so I will have a think about it and come back with a better design. I will change to 1610 ballscrew. Still just learning Solidworks so it might be a while. If going with the fixed gantry design how best to beef up the gantry? Triangulate, gusset or just larger box section? Also does a design like this really need 2 ballscrews on the z axis? Would it be ok to have one in the middle?

[routercnc]

The fixed gantry would benefit from stiffening in the fore/aft direction. Start at the top of the gantry in each corner and run a brace down to the front or rear corner of the machine. If you look at this machine from the side you would see the gantry sticking up from the base with little support.

If you go with only 1 ballscrew on Z then there is the risk of racking when cutting off centre. Imagine doing a plunge cut at one side of the table, the Z axis will try to rotate, possibly bind the bearings, but certainly loose some accuracy. To combat this you have to space the bearings apart (vertically) but then you start to limit Z travel, or have a much taller gantry and this then needs to be braced still further.

Small ballscrews at this length are not that expensive on e-bay, and you can use a single motor as per the design in the picture to save costs on two motors & stepper drivers.

[Lachlan]

That makes sense, I will use two ballscrews on the z axis and brace the sides of the gantry front to back.

[Robin Hewitt]

Loved the movie, someone has actually sat down and thought about it rather than following the herd.
The gantry connects to the bed. Presumably linear blocks are screwed to the gantry, linear rails are screwed to the bed.
If you want to add dead weight to cancel out vibration, by all means bolt the gantry to the building.
Maybe I an missing something, but I don't see any need for bracing because the bed does not reference anything apart from the gantry.
Cutting steel badly indicates that it might cut aluminium alloy reasonably well

[routercnc]

Hi Robin,

What I meant by bracing was if you view the machine from the side the 'bed' is effectively a capital "L" shape, with the stiffness of the vertical part dictated by the stiffness at the joint to the horizontal part. Better to join the top of the L to the front of the L to form a complete triangle.

[Robin Hewitt]

But the horizontal part should be a mere decorative trim. It shouldn't connect to anything

Edit: It does have a purpose, it stops you putting your tea cup where it will get knocked over