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  1. #4
    Firstly thanks for the comments.

    My needs are only to wind copper wire directly onto an Alnico magnet (let's call this magnet the 'core', as essentially that's what it will be - the core of a coil ...essentially a solenoid)....I have no other coil winding requirements (paper /plastic formers etc)

    These parts are towards a hobby DIY projectette for a guitar ...therefore I'm constrained to the dimensions of the guitar. So One limiting factor is the core length (ie the magnet you see in my second scribble above), which will be about 8mm max (of 5mm diameter Alnico magnet). This is a very small bit of metal to be turning 150 turns of copper wire onto! Therefore I need all the help I can get at keeping it rigid between those two parts. To help centralize it (since it'll be turning at about 200RPM) & stabilize/rigidize it while turning, I figured I'd need....

    1. The parts I'm requesting to be made of steel (bearing in mind I want these parts to 'hold' a magnet...being steel will help them 'click' into & hod in place)

    2. The 5mm diameter pocket/recesses at the end of the parts, to be a nice tight fit.

    The tiny 'start' holes (I'm thinking 0.5mm!) I mentioned are a 'nice to have', but I can appreciate that it might be a task to get them drilled so small & at an angle. The angle isn't important, but what is important, is that I can thread the wire through the part out of the way - so as I start to wind the coil, the wire isn't a pain to get to start 'biting' (for want of a better word) around the core quickly...to get the coil off to a nice neat start on it's first layer. I need a 'start' hole at both ends, because I anticpate, some coils will be wound starting at the left moving right & other coils wound starting at the right moving left.

    The 9mm diameter 'dimension' you picked up on, is both a visual representation (that said, I'm knocking up a PIC based coil winding program which will count the coil turns anyway), but more importantly, to make sure the edges of the coil are nice & perpendicular to the magnet core.

    It's all a bit hard to explain in writing,

    But in short..the way I'm proposing making the coils perhaps the only way I think it'll be possible to get decent results on a core so small (& I'm sure my mates will probably ask me to make them one too...so I may need to make a good few coils!)
    Last edited by HankMcSpank; 18-06-2009 at 10:12 AM.

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