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11-07-2016 #30
7000rpm on a 8mm 2-flute cutter too much?
Just been trying to carve a lump of 18mm thick ally for my Bridgeport conversion, using a 2-flute 8mm HssCo tool at 7000rpm, 900mm/min and 1.6mm DOC
All the features went without hitch, the perimeter decided to bog-down after getting about 9mm deep and stalled the axis.
I have a feeling the height of the wall blocked the coolant/air and allowed the tip to build-up. I need to fit two coolant jets i think at 90deg to each other.
I have re-cammed the profile starting from 8mm down and increased rpm to 8000 and reduced step-over a little.
Will see what happens tomorrow.
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