Thread: Forces in X,Y and Z
Hybrid View
-
10-07-2016 #1
If anyone is interested in prediction of cutting forces in aluminum milling I would recommend to read the article:
"A comparison of analytical cutting force models" published by WIAS
There you can find very simple models to compute cutting forces for aluminum end milling as a function of chip thickness and axial depth of cut.
Here I try to resume Kinzle-Victor model for predicting forces for end milling Aluminum
The Kinzle-Victor model predicts Fi(Fr,Ft) tangential Ft and radial Fr milling cutting forces
Fi, according Kinzle-Victor model, can be predicted through this formula:
Fi(Fr,Ft)=Ki(Kr,Kt)*a*h^(1-mi(mr,mt)) where
“Fi” is force in N,
“a” is the load per tooth in (mm) ,
“h” is the depht of cut in (mm) and
“Ki” and “ mi” are constants that depend of “h” values
For end milling aluminum the values of constants Ki(Kr,kt) and mi(mr,mt) are:
Kr=39 for (0.001 < h <0.01) ;
Kr=99 for (0.01 <= h <0.1) ;
Kr=298 for (0.1 <= h <1)
Kt=336 for (.001 < h <.01)
Kt=493 for (0.01 <= h <0.1) ;
Kt=667 for (0.1 <= h <1)
mr= 1 for (0.001 < h <0.01);
mr=0.8 for (0.01 <= h <0.1);
mr=0.32 for (0.1 <= h <1)
mt=0.53 for (0.001 < h <0.01) ;
mt=0.45 for (0.01 <= h <0.1);
mt=0.32 for 0.1<= h <1
For example for a cutting depht of 0.5 mm and a load per tooth of 0.1 mm the forces for aluminum are:
Ft=Kt*a*h^(1-mt)=493*0.5*0.1^1-0.45=69 N
F=Kr*a*h^(1-mr)=99*0.5*0.1^1-0.8=31 N
Model computes tangential and radial forces located at xy plane but doesn’t compute axial force at z axis and I don’t know if are average or peak forces
-
The Following 3 Users Say Thank You to fnm For This Useful Post:
Thread Information
Users Browsing this Thread
There are currently 1 users browsing this thread. (0 members and 1 guests)
Similar Threads
-
Cutting forces at the the tool.
By Spedley in forum Tool & Tooling TechnologyReplies: 2Last Post: 14-07-2013, 12:04 PM -
Effect of Forces on Gantry Cross-Sections?
By WandrinAndy in forum Gantry/Router Machines & BuildingReplies: 37Last Post: 22-12-2012, 10:34 PM -
Calculating forces on linear bearings ...
By Jonathan in forum Rails, Guideways & BearingsReplies: 7Last Post: 24-11-2010, 02:26 AM
Bookmarks