Quote Originally Posted by BriceO View Post
I'll go for the top one so, I wasn't thinking that it could have any bending problem, thanks.


I'm not sure to understand it. Do you mean the extrusion is it too high?

Good idea for the end plat, do you think 5mm aluminium is enough to do it?

I found this documentation about hiwin rails : http://www.hiwin.com/pdf/linear_guideways.pdf
It can be interesting for someone. Is it a good choice to have a HGW (wide flange carriage) could be a good choice for the Y axis for example? And HGH for X and Z axis.

Any advice higly appreciated.
The extrusion is not too high all I wanted to point out was that using extrusion, especially thin wall (gauge) extrusion, will be the limiting factor for the stiffness. The wall is thin, and it essentially has lots of deep slots cut in it. Imagine pressing sideways where the gantry rail is situated, and imagine how it will want to bend and vibrate.

Lost of people use steel box section instead as it is much stiffer, with a continuous outer section, usually with a high wall thickness (to allow thread tapping), and it is cheaper.

End plates of 5mm will be fine as shear panels don't need to be massively thick to be effective, but it will limit feed in / out access if that is a consideration.

Hiwin carriages - either wide or narrow are both fine. Use wide if that gives a better footprint and mounting for your design.