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Thread: VFD error

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  1. #1
    Thank you Jonathan. Here are some pictures for reference:
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    Are the IGBTs the 3 pin components with a small heat sink? I was vaguely expecting 4 pins but am no expert.

    To get to the DC bus I guess I need to get to one of the big capacitor pins? There are 2 boards stacked on top of each other with the top one looking like the high power side and the bottom one looking like the control/software side.

    It looks like quite a job to take the top board off to get to the pins since they've soldered multiple pins in place around the edge of the boards to hold it in place (or prevent tampering !).

    I'll have another look, but most likely going to send it away.

    Found this article quite useful . . . .
    The ABCs (and 1-2-3s) of variable frequency drives | Motors/Drives content from Machine Design
    Building a CNC machine to make a better one since 2010 . . .
    MK1 (1st photo), MK2, MK3, MK4

  2. #2
    The IGBTs will either be 3-pin components (6 of them - like in the picture you linked to), or a single module containing all 6. Either way they'll attached to the main heatsink as they are the components that switch the power through the motor, so have the highest losses in the driver. I don't think you can see them in your images, as they're probably on the lower PCB.

    Yes - the capacitors are connected to the DC bus so if you can get to both pins of a capacitor, that's the same thing. They seem to have missed out one capacitor on the top PCB (the big circle), so you can connect your meter to those pads. The capacitors say 400V on them, so they will all be in parallel.

    The 3-pin component in the 2nd picture is some sort of MOSFET to make a switching power supply - it's probably connected to the yellow inductor to derive the logic supply from the DC-bus.
    Old router build log here. New router build log here. Lathe build log here.
    Electric motorbike project here.

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