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Igus supply pretty much any kind of flexible cable you can think off, however you may want to be sat down when looking at some of the prices.

Sounds more like it's following errors to me, I'd be looking at PID tuning the motor to drives again rather than Steps per, if the servo/Drive tuning isn't right none of that matters.

Sorry - forgotten that bit! Trouble with following multiple threads over a period of time....

Looking back over the current problem, though, it is a bit odd if there is the same absolute error on...

You can presumably set the steps per rev in the motor driver to the wrong value. If you have 1:1 ratio in your machine it keeps the numbers simple (do you have a belt drive, I forget). You may also...

I would have thought that this SHOULD have some effect as have been mentioned way back in the post like runaway.

I don't know your drives, you mention cat5 do the drives have a RJ45 connector or...

You may have that motor connected up incorrectly, as you say. If your A and B encoder wires are swapped over, it will think the motor is going in the opposite direction. That causes the servo to run...

Officially all user buttons should be low voltage (IIRC in this context, it's sub 60V), which is why most control systems use 24VDC.

In an industrial setting, you would normally use a dedicated...

One of the windings is across 1 and 2 - it's the winding at the top of the RH photo. The other winding is between 3 and 4 and is wound on the bottom of the photo. They are connected in series, so...

You will need separate DROs which are not expensive. Can not be integrated on a cheap or middle priced board. This could be done on very expensive boards only like the Galil and such that support...

CNCdrive sell a step/dir DC servo for brushed motors. I've got 2 of them on my Shizuoka and they have been a great experience. These are about £100 each, which hardly breaks the bank. They also avoid...

Yes I buy from them all the time. Don't worry about buying from China as they are trustworthy and well proven with many users in UK.

Also if you buy them thru the Aliexpress link I gave you then...