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One thing that can help you sometimes is tooling plate. This has reasonable accuracy in both thickness, flatness and the two sides being parallel. But there will likely be some parts where you need...

Nearly impossible to answer because it depends on the part and the accuracy you are aiming for and how good a job you make of the first attempt.

For a milling machine then you'll want fairly good...

Hi,

I do almost all aluminum machining with trochoidal milling.
It works very well without lubricant and also without air:


http://www.youtube.com/watch?v=U7yn399bE1I

Christian