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You'll not get much sense out of me. . . . But I'll chime in all the same.!!

Like been said and you probably know your setup is all wrong. Now without knowing the rest of the machine setup, ie:...

The drivers are not ideal for the motors, and using a driver with higher current and voltage range will be an improvement, but also change the power supply for a higher voltage.
The EM806 is a good...

Some pictures of the setup would help. 24V seems very low for nema 23 motors I see that the DCM422 is only rated to 36V. AM882 I think would a better bet and run them at about 68V but I am sure...

Well if nobody else is willing to give it a go...

Up means Volts too low. The cutter tries to maintain a constant Ampage between hafnium bead and workpiece. If the resistance drops so do the...