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  1. Re: Low cost ways of working with aluminium for a n00b

    Are you doing 1 case or are you designing a case to be sold? If second- better design it and look in China for a manufacturer. All else is insanity, especially with your knowledge.

    If you are...
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    Re: Low cost ways of working with aluminium for a n00b

    Hi Stonelesscutter,

    I am based down in galway, i work with Aluminum alot and its uses and treatments. I would suggest that you draw up your design in cad if you have the facility and develop the...
  3. Re: Low cost ways of working with aluminium for a n00b

    Fake news alert!!

    Peening is the art of creating a compressive stress in a metal surface. (check out ball peen hammer and its uses)

    The roots of gear teeth are control shot peened to increase...
  4. Re: Low cost ways of working with aluminium for a n00b

    Nah it's easy to bend if you get the right stuff. I bend it all the time, all my Z-axis covers are bent and folded 90Deg, I fold up water tanks and header, petrol tanks etc upto 3mm with out any...
  5. Re: Low cost ways of working with aluminium for a n00b

    Google "JB Weld". This is the cheaper part of the job.
  6. Re: Low cost ways of working with aluminium for a n00b

    Interesting. This is where, if you wanted to, you could sink an awful lot of money.

    I might agree with you to an extent about the use of flat sheets of ali. You may want to research two finishing...
  7. Re: Low cost ways of working with aluminium for a n00b

    Interesting challenge!

    I'm not sure Ali will be your friend in this game because it is so soft. Also, it doesn't "work" well - forming 90 degree bends can crack the material unless you have a...
  8. Re: Low cost ways of working with aluminium for a n00b

    Hi stonelesscutter,

    Have you considered having your design laser cut?

    They dont care how many holes you put in your design.

    Grtz Bert.

    Verstuurd vanaf mijn SM-A320FL met Tapatalk
  9. Re: Low cost ways of working with aluminium for a n00b

    Well, it's correct that aluminum can be cut with a wood blade and many of us here do exactly that on a table saw with material upto 20-25mm thick, it's also possible to use a handheld wood router to...
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