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24-02-2018 #1
It's a difficult one to answer, as it's all about compromise and getting the balance between cost, complexity, time to build, materials to cut, etc. However, you are not being over-ambitious in your requirements - too many people start out with "Oh, I need to cut a little bit of aluminium as well!", not realising that it's not the amount of aluminium that matters, it's cutting it at all! However, you say engraving which is a very different matter.
The build-it-yourself answer in this size range is probably an aluminium extrusion-based machine. Very popular and seem to give very good results, depending on the effort and care you put into designing (with plenty of examples and advice from this site) and building. Lots of decisions about drive mechanisms - the high-end solution would use ballscrews and Hiwin-style profile rails. Alternatively, for a lighter machine, linear bearings running on steel rod. Possibly trapezoidal leadscrews with anti-backlash nuts. It's always possible to pay just a bit more and get a better machine - it's getting the cost/benefit balance right that's difficult. However, your requirements are not over-demanding, so that might work OK.
One alternative that might be worth considering is one of the cheap-ish Chinese machines. For example, I've just done a very quick search and come up with this. I have no experience of these machines, but mechanically this would probably fit the bill. This particular machine comes with a water-cooled spindle and variable-speed drive which is far superior to the Kress-type spindles from the point of view of noise/reliability - they will run for hours, which they might need to do with a lighter-weight machine taking lighter cuts. The big problem with these cheap imported machine is that the electronics is really poor, but you are looking at a price for a ready-built machine with spindle, including ballscrew drive, for around the same cost as a C-Beam kit (from a quick look at their web site). You might need to upgrade/replace the electronics but will have a larger capacity, more capable machine for not much higher cost.
I can't spend your money for you, but my personal preference would be to build, take my time, and look for good-quality components matched to my needs. But if you regard them as a part-finished kit of parts, the cheaper Chinese machines might be worth a look if you buy with your eyes open. At the very least, I hope that I have pointed out some alternatives worth researching.
By the way, it's a bit unkind to pick up a typo, perhaps, but this one is unfortunate to put it mildly. In the C-Beam machine write-up on the Ooznest web site, it says that " His video goes meretriciously through every step of the build". Pity this wasn't proof-read more carefully - "meretricious" according to the Oxford Dictionary of English means "Apparently attractive but having no real value". I'm sure that they meant "meticulously"...Last edited by Neale; 24-02-2018 at 08:32 AM.
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The Following User Says Thank You to Neale For This Useful Post:
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24-02-2018 #2By the way, it's a bit unkind to pick up a typo, perhaps, but this one is unfortunate to put it mildly. In the C-Beam machine write-up on the Ooznest web site, it says that " His video goes meretriciously through every step of the build". Pity this wasn't proof-read more carefully - "meretricious" according to the Oxford Dictionary of English means "Apparently attractive but having no real value". I'm sure that they meant "meticulously".....Clive
The more you know, The better you know, How little you know
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24-02-2018 #3
Ah ah they may have meant "meticulously" but correct with "meretricious". . Lol
Well don't be because better to know now than after you put lot of time energy money into it only to be dissapointed.
Now you say you don't have any serious milling needs but inlay work and fine detail engraving is very much serious milling. Maybe not in material removal terms but certainly is in regards to machine design strength/accuracy. The C-Beam doesn't come close for quality work.
However I don't agree with Neale suggestion to start with chinese machine as base starter. The Frame build quality on these things is rubbish. the mechanical components are rubbish and the electrics are rubbish. Lots of little things, which i could list but won't that amount to poor machine and not good place to start.
£875 gets you good way down the road with good components and by that I mean Profiled linear rails, ballscrews with proper end bearings etc.
Let me break it down for you.
If you can work with Steel then the frame for small machine with cutting area size of C-beam won't cost fortune. Less than £50.
Aluminium for Z axis and Bed aprox £150
Frame total £200
If buy from China which we all do without any issues so don't be afraid. Then you'll get profiled Rails,ballscrews endbearings, couplers pretty much all the mechanical parts for £350.
Something like this.
https://www.aliexpress.com/store/pro...5f947123KaT2CY
1.5Kw Water cooled Spindle and VFD which will knock spots off Kress. £133.00
https://www.ebay.co.uk/itm/1-5KW-ER1...YAAOSwPhdU3Zeu
Electrics gets little more tricky and expensive but lets give it go.
50V Digital drives x 3 £81
https://www.ebay.co.uk/itm/Digital-S...item1c88f09319
Motors x 3 £80.00
https://www.cnc4you.co.uk/Stepper-Mo...YGH301B-Nema23
PSU best building toroidal supply cost roughly £70.00
Motion controller UC100 £80.00
Cheap Breakout board £10
So far we have 98% required for good machine. lets add it up.
Frame £200
Mechanics £350
Spindle £133
Drives £81
Motors £80
PSU £70
Motion C £80
BOB £10
Total £1004
The remaining 2% to finish will bring to roughly £1200. For this you'll have machien that knocks the living daylights out of the C-beam and any chinese machine. Which will do anything you want and to high standard provided you build the frame well.
So you see why I dont agree and just what can be done with not lot of money. If you decide to take this route then just ask questions or contact me directly I don't mind offering advise and quite pleased to give you my number if want to chat.
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24-02-2018 #4
I'm not going to disagree with Jazz (it ain't worth the effort, anyway
) and I would build any day of the week. You might spend 50% more than one of the Chinese machines, but the end quality, accuracy, and general capability will beat the Chinese hands down. I just wanted to point out that there are alternatives to some of the "based on a clever idea" machines, even though you would still spend time fettling, setting up, and replacing bits to make them work adequately.
I would take Jazz up on his offer, and if you would like to see what can be done with relatively simple kit, take a look at JoeHarris's build log where he has done some excellent machining of aluminium components for his machine using a hand-held router, showing what can be done with limited facilities. You won't find this kind of thing in a book, but it shows what can be done with a bit of care. An inadequate machine is a continual frustration - I was talking to someone a couple of weeks ago who was really pleased with the machine he had just built. "I engraved a dial for a clock," he told me, "and when I engraved the circles around the dial, they very nearly joined up at the end!" A combination of lack of rigidity, guide bearing slack, and backlash, probably. None of which can be easily adjusted out, and which could have been avoided with better design and better components at the outset.
"Spend a little too much on a tool, and you'll have forgotten the fact the first time you use it. Spend too little, and you'll remember it every time you use it"
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24-02-2018 #5
Good Man you know it makes sense. . .Lol
Ok lets look at this another way and look at the 50% more.? Lets say chinese machine costs £900 and Building costs £1500 which is very realistic figure for finished machine. £600 difference.
Now lets go 18mths down the road to the point when decide you'd like larger machine.! . . . Lets sell Both.!!
Ermmmm what to charge for used Chinese machine that can be bought for £900.? Ok lets be positive and go for 60% of new £540 = Loss of £360
So what do we sell Home built machine for that is good Strong bespoke design which uses decent components.?
Ok Lets offer it cheap for quick sale so £2000 = £500 profit
Which do you think will sell first.?
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24-02-2018 #6
Bad example. 80% of the people will probably go for the cheaper, "professionally built" machine rather than the home-grown. Human nature.
The 20% who have an inkling of what they really want or need - I agree, would jump on the home-built, strong machine. God knows I've been looking long enough for a decent one to turn up on eBay. For now, back to F360 and steel suppliers.
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24-02-2018 #7
Not my experience dealing with plenty people who have DIY built and sold.
Like your self, there are plenty of people who have done their research and know what to avoid but don't have the means to build but can see good machine when appears. They just don't have the funds to buy better professionally built machines which for obvious reasons cost much more money.Last edited by JAZZCNC; 24-02-2018 at 12:36 PM.
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24-02-2018 #8
A big thank you for those very helpful responses. My question was very timely because I was able to cancel the order for the C-Beam machine without penalty. Clearly i need to start thinking seriously about a scratch build. To be honest I was slightly intimidated by the idea, having no engineering background whatsoever, but that's also why I joined this forum.
I had at one time been looking at a Stepcraft v2 420. Most recently a 1000x1000 xcarve machine has become available locally. Am I right in thinking that these too won't come up to scratch in your opinions?
I found your costings very helpful Jazz as costs are always (for most of us old farts anyway) a limiting factor. I must admit I think £1200 for a finished, quality machine is pretty good. I will definitely take you up on your offer of advice and guidance. I ope I don't try your patience too much.
Thanks again to all.
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24-02-2018 #9
Good result! Hope you have a good sense of humour to survive here, but take it all in good part and there's going to be plenty of advice and help.
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24-02-2018 #10
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