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30-09-2009 #1
Hi Julie
That's to be avoided like the plague :nope:
First you have to decide what kind of accuracy you want to achieve for the cut. Think resolution. The motor moves the table by one increment. A small increment improves the accuracy of the cut. A large increment improves your top speed which is handy when you want to move 8' ASAP.
When you have an accuracy figure in mind you can decide how to drive it. Screws, rack and pinion, belting? The lower the accuracy the cheaper it becomes. It's all trade offs, what are you trying to achieve? Are we talking mass production where speed is king? Are we talking bespoke and it doesn't really matter if it takes 2 minutes to move end to end at a lowly 2 cm/second?
Robin
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30-09-2009 #2Visit Us: www.automationshop.co.uk
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30-09-2009 #3
Hi all
Just an idea regarding the x axis 2 motor thing, if i were doing it i would put a lead screw/ballscrew on each side conected by a timing belt and pulleys, with a double pulley on one side then drive the second pulley from the motor, also this gives you some flexibility with pulley sizes, small motor pulley for accuraccy large motor pulley for speed. Shoud also work with rack and pinion systems with a long drive shaft.
Thats the way i would go if i were building it from scratch, that way its just the one motor driving both sides of the axis, and a swap out pulley set up with the progam,
Thanks for listening
Still a newbie so dont take me too seriously..
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02-10-2009 #4
Hi Julie,
RE: driving the long axis with 2 motors. You don't have to with R&P!
All I did was to make a shaft with a pinion on both ends and a drive pulley inboard of one of them. Then simply mount the motor in line with the pulley and you are driving both sides of the gantry with 1 motor, no crabbing, simples.
If you want to get fancy you can use a zero backlash pinion on one end but I didn't think it needed on a router.
Jeff.Nothing is foolproof......to a sufficiently talented fool!
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02-10-2009 #5
The principle is the same if using screw or rack.
drive it from both sides and you won’t have a problem.Visit Us: www.automationshop.co.uk
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03-10-2009 #6
Of course it is. However, once you get into long travel lengths, unless you need the super duper accuracy of ballscrew then IMO R&P wins hands down. It is also much easier/mechanically simpler to drive both sides of a rack with a single motor and a single motor is what I would propose. Maybe Techserve could give us some insight on how they do things on long axes.
End of the day this is a router and R&P will give Julie all the accuracy she needs whether she is carving long panels or cutting parts for furniture. All I would suggest is she drives both sides with a SINGLE motor (bought from Zzap).
Jeff.Nothing is foolproof......to a sufficiently talented fool!
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03-10-2009 #7Visit Us: www.automationshop.co.uk
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