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26-07-2020 #1
As you say , a Forstner bit is the ideal drill type to drill your angled holes - however they don't come in fractional sizes. However just as in metalwork, precise holes are reamed after drilling, so you want to open out your initial hole just a little. I would be tempted to get a cheap 30mm Blacksmiths bit that has a reduced shank so you can chuck it in a power drill. Then just use it to ream out the holes a bit by hand to get the fit you want.
You say the base is 'green' ie wet - as it dries this wood will shrink making your holes smaller. If your dowels are too snug a fit, then you might get splits, however get ot righ and you will get a tigher fit that will last better than any glue!
Hope that helps
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29-07-2020 #2
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29-07-2020 #3
Well that would be a blow to centuries of greenwood chair making!
See section on Shrink and Swell joints construction here if you are confused.
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31-08-2020 #4
Ah I'm late giving follow-up. I ordered an 11mm drill from RS recently and I was surprised to see they sent me a 7/16 Inch without asking. That didn't matter for the job it had to do though. Anyway that sent me thinking about imperial sizes slightly larger than 30mm. Hey presto, a 1 3/16" from 'The Toolpost' gave a good fit for most of the holes. The dowel must have been a little varying in size (it's been around for a bit) so I had to sand about 30% of the holes.
Thanks for all the great workarounds - v. useful skills for the armoury :)
A coupla snaps below of the completed items:
http://www.anagram.net/nuts/misc/IMG_4578.JPG
http://www.anagram.net/nuts/misc/IMG_4579.JPG
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