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14-10-2011 #18
I'd personally go for bang on, that way you get more even, and better clamping force. The more undersize/oversize you go, the more the collar has to deform to clamp, resulting in a less uniform clamping force on the spindle.
As for the slot, if you get it bang on, then a hacksaw blade cut should be more than enough, and if needed wedge the slot open a bit with a plain screwdriver until you get the spindle in.
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